Marka gears buuggu aanu ku habboonayn heerka meerahaaga, isteerinka, ama wadajirka robotka, qalabkayada CNC-ga ee aan caadiga ahayn ee lagu farsameeyo gudaha-ilakhu (Garshadaha giraanta gudaha) waxay keenaan tirinta iliga saxda ah, xagasha helix-ga iyo adkaanta kulankaaga waxa uu dalbanayo-iyada oo aan qalab qaali ah ama MOQ dheer lahayn.
1. Hal-Qayb ilaa Dufcaddii Dabacsanaanta
MOQ: 1 pc prototype 7 maalmood gudahood; 10 - 10 000 pcs taxane ah 3-5 toddobaad gudahood
Ikhtiyaarada maran: giraan been abuur ah, tuubo kulul, ama saxan adag oo laga gooyay—loogu doortay kharash iyo wakhtiga
2. Habka CNC ee Ilkaha Gudaha
| Method |
Range |
Accuracy |
Benefit |
| Power skiving |
Module 0.8–8, Ø 30–600 mm |
DIN 7-8 |
8× faster than shaping, suits helical & spur
|
| Gear shaping |
Module 1–12, depth ≤ 120 mm |
DIN 6-7 |
Low tooling cost, great for shoulder interference
|
| 5-axis milling |
Module 0.5–20, Ø ≤ 1 200 mm |
DIN 5-6 |
Prototype & repair, no special cutter needed |
| Internal grinding |
After hardening |
DIN 5 |
Ra ≤ 0.2 µm, noise reduction for EV & precision robot |
3. Qalab & Qallafsanaan Adag
Birta Kaarboon: C45, 42CrMo4, 20CrMnTi - Carburise 0.8-1.2 mm, 58-62 HRC core 28-32 HRC
Aan lahayn: 304L, 316L, 17-4PH - xal + da'da 42 HRC, iska caabin daxalka dabiiciga ah
Biraha daawaha: 34CrNiMo6, 40CrNiMo - Q&T ilaa 900 MPa xajin, saamayn 45 J @ -40 °C
Dhammaan kulaylka faakuumku waa la nadiifiyaa; ka mid noqoshada ≤ 2.0; buuxa EN 10204 3.1 MTR la bixiyay.
4. Joometry Aan-Standard We Machine
Tirada ilkaha: 12-360 (≤ 12 waxay u baahan tahay beddelka astaanta guud si looga fogaado hoos u dhaca
)
Module: 0.5 - 20 mm; xagal cadaadis 14.5°, 20°, 25° ama caado
Xagasha Helix: 0-45° bidix/midig; dhulka ama skived to AGMA 8-12 / DIN 5-7
Giraanta OD: 60 - 2 000 mm; darbiga ≥ 5 mm; ballaca wejiga ≤ 400 mm
Tilmaamaha isku dhafan: xuddunta, flange, furaha-way, dalool-god-god, jeexdin-ring-ring jeexdin - 5-dhinac oo hal xajin ah
5. Qiimaha Mashiinka Kadib
Kulaylka-daaweynta: vacuum carburise, nitriding, qallafsanaan adag, Q+T, xal-da'da (SS)
Dusha sare: Shoot-peen faa'iidada daalka, e-jaakad, Geomet, oksaydh madow, Polish Ra 0.1 µm
Dheelitir: G2.5 @ 5 000 rpm; 3-D CMM & warbixinta falanqeeyaha gear ayaa la keenay
6. Tayada & Ansixinta
Kormeerka: 100% UT/MT, baaxadda aqoonsiga qoto dheer, sawirka iligga-skaanka, PMI ee bilaa-walax
Shahaadooyinka: ISO 9001, IATF 16949 (auto), AS9100 (aerospace), NACE MR0175 (saliid & gaas)
Raadinta: Lanbarka kuleylka-calaamadeedka laysarka + QR code oo ku xidhan daruurta MTR
7. Xawaaraha & Dabacsanaanta
Prototype: 5-7 maalmood (milled) | 10-12 maalmood (la adkeeyey + dhulka)
Taxanaha: 3-5 toddobaad; MOQ 1 pc; caalamiga ah DDP 5-maalmood xamuulka hawada ee kaydka xidhitaanka
Gelida faylka: STEP, DXF, DWG, IGES; DFM bilaash ah & warbixinta xoogga iliga 24 saac gudahood
Soo dir tirinta iliga, moduleka, wareegga shaqada - hel wareegga-waqtiga barafka, saadaasha qallooca iyo oraahda tartanka 24 saac gudahood. U oggolow qalabkayada aan caadiga ahayn ee CNC-machines-ka-guddaha-Ilkaha-guduhu/marshadaha giraanta gudaha ah inay mishiinkaada siiyaan dariiqa is haysta, dariiqa wareegga sare ee ay u baahan tahay-iyada oo aan la dhimin buug-yaraha.