Mashiinnada Birta Kaarboonka ee Been-abuurka ah ee Furan-Die oo la been abuurtay

1. Furan-Die Kaarboon-Steel Shafts - Dherer kasta, Fasal kasta

• Miisaanka: 15 kg - 25 000 kg halkii gabal
• Cabbirka: Ø 80 - 1 200 mm × L ≤ 12 m; labajibbaaran / guri ilaa 1500 mm ballac ah
• Biraha: C45, S355, Q235B, 42CrMo4, 4140, 4340, 18CrNiMo7-6, 17-4PH
• Habka: EAF+LF+VD ingot → 30 t dubbe / 12 000 t riix → xanaaqsan, fidsan, daloolin, giraan-preform → caadiyeel → Q&T → toosin ≤ 1 mm/m
• Guryaha: dhumucdiisuna waa 350-1 100 MPa, Charpy ≥ 45 J @ -40 °C, UT SEP 1921 C/c
• Dhammaystirka: diiray, dhulka, 0.1 mm-chrome adag, daahan HVOF, Polish Ra 0.2 µm
• Codsiyada: usheeda dhexe ee marawaxadaha dabaysha, wiish-xawaaraha, fur-fure, kaydka ruder, durbaanka qaada macdanta

2. Aluminium iyo Magnesium taayirrada la been abuuray - Iftiin, Xoog badan, Casri ah

• Alloys: 6061-T6, 6082-T6, AZ80A-T5, WE54-T6; vacuum dhalaalka, ka mid noqoshada ≤ 1.0
• Habka: 450 °C foorno diirran + samaynta qulqulka qulqulka + T6 gabowga
• Cabbirrada: 16 "- 24" dhexroorka; ballac 6 - 14 "; miisaanka 6 - 18 kg
• Saxnaanta: ± 0.3 mm sida-loo been abuurtay, kama dambaysta ah ee CNC ± 0.05 mm, dheelitirka 5 g-cm
• Guryaha: dhalid> 270 MPa, daal 2 × 10⁶ wareegyo @ 1 000 kg culeys, saameyn 30 J (SAE J175)
• Dusha sare: adag-anodise 40 µm, e-coat + budo cad, burush, boolid, dheeman-jaray
• Qaababka: hal gabal, laba-xabbo, quful-kuul, saxan qoto dheer, kabka qufulka dhexe - Calaamadda OEM oo la been-abuuray

3. Qaybaha Birta Diirimaad ee Saxda ah (Shape-Shape)

• Daaqadda: 750-850 °C (oo ka hooseeya cabbirka cabbirka) - waxay isku daraysaa saxnaanta kuleyl iyo dusha qabow-fog
• Cadaadiska: 1 600 - 8 000 t servo, 0.01 mm booska ku celcelinta
• Miisaanka: 0.1 - 10 kg; darbiga ≥ 1 mm; qabyo 0-0.5°
• Qalabka: 20CrMnTi, 16MnCr5, 42CrMo4, 38MnVS6, 17-4PH - hawo qabow ilaa 28-32 HRC, gooyay tamarta Q&T 30 %
• Dulqaad: ± 0.1 mm sida-fog been abuur ah, gunnada mashiinka ≤ 0.5 mm; 1.6µm
• Qaababka: Kala-goysyada saddex-geesoodka ah ee godan, xarumaha xajinta, koofiyadaha koofiyadaha, meelaha isku-dhafka ah - daaqadaha, kabadaha, ilko-qalabka oo la been-abuuray
• Mugga: 10 k - 1 M pcs/sannadii; nolosha qalabka ≥ 500 k darbo; In-die sensor SPC

4. Ku-Daawaynta & CNC dhammayn

• Foornooyinka faakuumka: Q+T, da'da xalka, caadi ahaan, kicinta adag 45-58 HRC, carburise 0.8-2.0 mm
• 5- dhidibka CNC: 0.8 µm Ra wejiga, ± 0.005 mm dalool, gun-dalool qoto dheer Ø 1-40 mm
• Dusha sare: shot-peen SA 2.5, kulul-maquufin Zn 40-120 µm, saxan chrome, Geomet, jaakad budada ah 80-200 µm - 720 h buufin cusbo

5. Tayada & Ansixinta

• Kormeerka: 100 % UT/MT ASTM A388, EN 10228-3; 3-D CMM; mashiinka dheelitirka; tijaabinta daalka & saamaynta la xaqiijiyay
• Shahaadooyinka: ISO 9001, IATF 16949 ( wheel wheels), PED, CE; DNV & ABS marqaati codsi

6. Degdeg ah, Qalab dabacsan

• Prototype: 7-10 maalmood (diir-forge), 12-15 maalmood (usheeda dhexe u furan), 10-12 maalmood ( wheel been abuur ah)
• Taxanaha: 4-6 toddobaad oo foorno diirran oo mugga sare leh; 3-5 toddobaad giraangiraha been abuur ah; 20-30 maalmood ulaha dhinta furan
• Dhoofinta: Saliida lidka ku ah miridhku + VCI + alwaax / jir bir ah; DDP caalami ah, 5-maalmood ikhtiyaarka xamuulka hawada