Sawirada fikradda u beddel qaybo gudbinta awoodda daalka-caddayn. Waxaan si sax ah u abuurnaa oo dhameeyneynaa gears + xirmooyinka xirmooyinka joomatari kasta oo aan caadi ahayn, anagoo gaarsiinayna xoogga, NVH iyo bartilmaameedyada culeyska ee ay dalbadaan matoorada casriga ah, sanduuqyada gear-ka iyo mashiinnada culus.
1. Gacmaha la been abuurtay ee gaarka ah
Noocyada: spur, helical, bevel, giraan, meere, usheeda kabid-hal-off ilaa 50k kumbiyuutarada
Qalabka: 20CrMnTi, 20CrMnMo, 16MnCr5, 42CrMo4, 17CrNiMo6, 4310, DIN 1.6587; Nadaafadda-yar-yar ≤ 2.0 darajo
Habka: kulul xiran-dhimasho → Q&T → CNC hiwaayad/qaabaynta
Cabbirka: Ø 20 - 1 500 mm; module 0.8 - 25; ballaca wejiga ≤ 600 mm
Saxnimada: DIN 5-7, AGMA 10-12; xooga saarida ≤ 0.01 mm, Ra ≤ 0.4 µm shiidi ka dib
Codsiyada: gudbinta baabuurta, faashashka xamuulka, sanduuqyada marawaxadaha dabaysha, darawalada fargeetada, girth cement-mill
2. Ulaha isku xidha ee la been abuurtay
Qalabka: C70S6, 46MnVS5, 42CrMo4, 4140, Ti-6Al-4V ee tartanka; index of machinability ≥ 90 %
Been abuurista: 4 000 t press, 3-station transfer, flash ≤ 0.5 mm; saamiga been abuurka ≥ 3 ee hadhuudh fibros ah oo ay weheliyaan shank
Miisaanka: 150 g - 150 kg; dhererka 80 - 1 000 mm; dulqaad ±0.25 mm maran sida been abuur ah
Mashiinka: 5-dhidibka CNC, godka saliidda qori-qori Ø 4 - 12 mm, Ra ≤ 0.8 µm; dhaldhalaalka weyn/yar-dhamaadka ± 0.01 mm, barbar socda ≤ 0.02 mm
Dusha sare: shot-peen 0.20-0.35 A, fillet duuban 40 % faa'iidada daalka; DLC ama fosfooraska ikhtiyaari ah
Codsiyada: rakaab-baabuur, naaftada culus ee culus, badda, locomotive, kombaresarada iyo matoorada mootada waxqabadka sare leh
3. Ka Dib Been Abuur & Imtixaan
rogid CNC, shiidid, shiidi, kab rogid, hagaajinta qalabka
Kulaylka-daaweynta: caadi, Q+T, carburise 0.8-2.0 mm kiis, xal vacuum + da'da (Ti)
Dusha sare: dhaldhalaalka, toogta-peen, tumatay, saxan Zn-Ni, fosfat, DLC, muraayad dhammayn
Kormeerka: 100% UT/MT, 3-D CMM, scan profile iligga, qayb birlab ah oo ku jira xayndaabyada, daalka & tijaabada saamaynta
4. Shahaadooyinka & Saadka
ISO 9001 / IATF 16949 / AS9100D; PPAP heerka 3; EN 10204 3.1 & 3.2; DNV, ABS, PED marka la codsado.
Baakadaha dhoofinta: filimka VCI + xumbo + alwaax / sanduuqa birta; badda/hawada DDP aduunka oo dhan, 15-25 maalmood ayaa hogaaminaya.